Every week, our customer service team fields questions concerning the seal construction materials for various applications. This week, the R. L. Deppmann Monday Morning Minutes looks at mechanical seal materials that you should specify.
Mechanical Seal Components
Mechanical seals are simple devices. There are metal parts, a metal spring, a stationary seat, a rotating seat also called the primary ring, and elastomers.
The majority of HVAC centrifugal pump applications use water as the heat transfer fluid. After this, the second most commonly used fluid is a heat transfer fluid based with glycol. The temperature range is normally well below 225°F and there is very little particulate or solids in the fluid. The majority of seals used in pumps are typically Carbon-Ceramic. The mechanical seals provided by Bell and Gossett have stainless steel metals, BUNA elastomers, a 99.5% pure aluminum oxide ceramic stationary seal face, and a carbon rotating face. These seals work well with the temperatures mentioned above and a pH neutral range of 7.0-9.0. They can handle up to 400 ppm of dissolved solids and 20 ppm of undissolved solids which satisfies most system requirements. When is a different type of seal material needed? Let’s look at three conditions.
So, when is a different type of seal material needed? Let’s look at three conditions.
Mechanical Seals and Higher pH Levels
Most HVAC hydronic system applications maintain a pH to 7.0 to 9.0. Once in a while, the system pH is too high for this carbon-ceramic seal material. The main reason may be located in the chemical treatment portion of your specification. There are specifications that call for the pH to be maintained at levels in the 9.0-11.0 range. If your specification calls for this pH range, the pump seal material specification should be changed to EPR/Carbon/Tungsten Carbide (TC) or EPR/Silicon Carbide (SiC) /Silicon Carbide (SiC).
I recommend the EPR/SiC/SiC material because that seal can handle pH up to 12.5 which gives you some “wiggle room.”
Mechanical Seals and Higher Solids Levels
Another area of concern for mechanical seals in HVAC centrifugal pump selection has to do with solids, aka dirt. If the system is dirty or has silica in the water, you may find that you need the EPR/SiC/SiC seal.
As previously stated, the standard Buna/Carbon/Ceramic seal cannot handle any silica. The silicon carbide seal can handle 60 times the dissolved solid content and double the undissolved solids content with 20 ppm silica content thrown in for good measure.
Why not just always specify EPR/SiC/SiC seals? There are two reasons: cost and lead-time. This seal will cost three times as much as the standard seal. In addition, since the carbon-ceramic seal is standard, there may be additional lead-time to get a pump with this seal.
Mechanical Seals and Glycols
Be careful of the term glycol, when referring to heat transfer solutions used in HVAC systems. Glycol is used in many applications including automotive antifreeze. In HVAC systems, you want a glycol-based heat transfer fluid with the material quality and inhibitors that match the application. In fact, if you use automotive antifreeze in HVAC systems, the silica-based inhibitors will create a gel in the coils that blocks heat transfer and flow. That’s if the seals don’t leak first!
We recommend the use of Dowtherm™ SR-1 and Dowfrost™ HD heat transfer fluids – Dow recommends they be pre-mixed with deionized water before filling the system. NOTE: If you mix with city or well water, the calcium and magnesium in water will mix with inhibitors and cause a particulate that exceeds the ppm of normal seals. In addition, some contractors put the glycol-based fluid in the system, fill it with water, and turn on the pump to “mix” the solution in the piping system. This subjects the pump seals to shots of up to 100% ethylene or propylene glycol which exceeds the maximum recommendation for even silicon carbide seals.
This is a key reason R. L. Deppmann started offering Glycol services with Dowfrost™ HD and Dowtherm™ SR-1 (premixed with deionized water.) These are available in 55 gallons drums, 275 gallon totes, or by tanker.
Another name for an EPR/SiC/SiC seal is a glycol seal. In our experience, standard carbon ceramic seal works fine most times with the properly mixed Dow products. Since these heat transfer fluids do carry a higher pH than water, we recommend that your specification clearly identifies using this glycol seal.
If you would like a review of your pump specification and you are in Michigan or Northern Ohio, give us a call, email, or fill out a request form on our website. If you are in another geography, you may fill out the web request form and we will forward it to the appropriate company in your area.
Next week the R. L. Deppmann Monday Morning Minutes continues with HVAC centrifugal pump motors.
Read the Entire How to Pick an HVAC Centrifugal Pump series:
- Part 1: Designing for Owner Satisfaction
- Part 2: Types of Pumps and Seismic Considerations
- Part 3: Mechanical Room Space & Type of Pump Selected
- Part 4: Pump Coupling Types — Close, Split or Flexible Coupled?
- Part 5: Choosing a Single or Double Suction Pump
- Part 6: Internally Vs. Externally Flushed Mechanical Seals
- Part 8: Motors for HVAC Centrifugal Pumps (Continued)
- Part 9: Over speeding HVAC Pumps & Motors
- Part 10: Over Speed an HVAC Pump using a VFD
- Part 11: Best Practices for Safety and Performance